Consulting – Integration

Automatism
Industry 4.0

Consulting Integration in Automation and Industry 4.0 Industrial computing

MODERNISATION OF INDUSTRIAL IT

  • Complete digitisation of production lines
  • Specific solutions for workshop problems
  • Development of user-friendly and ergonomic interfaces according to workstations
  • Integration of real-time sensors aligned to the functional need: shape, volume, recognition, vision, probe, etc.      
          

MODERNISATION OF PROCESS AUTOMATION

  • Revamping
  • Real-time quality monitoring system
  • Supervision
  • Control and command system
  • Automation project management
  • Carton / bin handling: Conveyors, sorters, lifts, dynamic storage, palletisers, etc. élévateurs, Stockage dynamique, Palettiseur

CONSULTING

Consulting & Integration
In Industrial Computing and Automation

Revamping / Reengineering the production line

– Depending on your growing needs for production flexibility, VERSA Conseil Intégration studies and carries out all operations to replace old or obsolete technology automation systems with modern, long-lasting solutions.
– Over the years of intervention, we have acquired rare experience in this type of operation.

– The migration is carried out in very short periods of time so as not to disrupt production.

Replacement of an emptying/receiving system in a dairy plant

800 digital and analogue inputs and outputs wired on obsolete control system migrated to a TSX Premium+ PLC system supervision Monitor, plant downtime: 16 hours.

Replacement of a mechanised order preparation system (carousel for distributing cartons to composting stations), poultry sector.

Replacement of the automation system, implementation of the new computerised control system, interface with the existing ERP.

Operation carried out over a weekend, the operators used the old system until Saturday 1 p.m. and started with the new system on Monday morning.

Implementation of process automatisms

We diagnose :
– A pre-study allows us to define an architecture composed of PLCs and supervision stations.
– The functional analysis defines the organisation of the PLC programs and the functionalities of the supervisors.
We ensure project management and on-site commissioning:
– wiring
– input/output testing
– blank tests
– performance verification
– operational assistance
We carry out a transfer of skills to the users.

VERSA designs and implements control systems for manufacturing processes in continuous or batch mode:
- Programming on the main PLCs on the market
- Development on the most widely used supervision software
- Real-time interfacing
- Transition: Conveyors, sorters/sharpeners, lifts (control and supervision of Interroll Crossbelt Sorter high speed: 2x 6000 boxes/hour)
- High-speed in-line relabelling solution for single parcels from the picking process
- Dynamic storage, Palletizer
- Control of industrial peripherals: Industrial scales, RFID, Barcode readers, Printing equipment - labelling machines, Instrumentation equipment: Sensors, regulators, probes..., Industrial terminals / Operators

Creation or renovation of Industrial Computing

VERSA workshop solutions control the real-time flow of data between production machines and management IT.
Our specific developments are based on a business approach in addition to the software and hardware packages already present in the workshop and VERSA carries out :
– Study / Design
– Realization
– Setting up workstations and operational automatisms linked to industrial and management information technology
– Maintenance

- Creation of reactive, user-friendly, ergonomic and customised HMIs according to the requirements of the workstation
- Traceability, performance monitoring, deviation monitoring, TRS
- Integration of standard, high-tech equipment adapted to harsh workshop environments (printing equipment, labelling machines, industrial scales, weight/price groups, pocket PCs, touch PCs, RFID, barcode readers, Wifi solutions, etc.).
- Interfacing of data flows between workshop IT and management IT (ERP/WMS system)
- Real-time interfacing with PLCs
- Process supervision
- Control of industrial equipment
- Traceability
- Technical assistance
- User training

Multi-expertise in integration

– Programming of the main PLCs on the market: Schneider, Siemens…
– Integration of standard, high-tech equipment, adapted to harsh workshop environments
– Peripherals integration and control (barcode readers, RFID, weight/price group, operator terminals)
– Barcode readers (Sick, Datalogic, Motorola, Symbol, Leuze …)
– Instrumentation equipment: Sensors, regulators, probes…
– Industrial terminals / Operators (Magelis, Pro-face, Siemens…)
– Printing equipment – labelling machines (Intermec, Zebra, Tec…)
– Industrial Scales (Mettler, Precia, Exa, Sartorius…)
– Weight/price groups (Bizerba, Bilanciai, Espera, Delford…)
– Touchscreen PC (Ealtec…)
– RFID 

SOLUTIONS

Informatic and automatism

4.0 INDUSTRY

 

Complete digitisation of production lines

Revamping

Digital quality monitoring

VERSA - Agility

MORE THAN AN MES

 

The software package for agility,

management and production

traceability

VERSA - Supply Logistics

MORE THAN AN SCE

 

For intelligence and operational excellence

in supply chain and logistics

Some
References

Contact us

LOGO VERSA AI

02 98 05 05 25

ZA de Mespaol

29290 SAINT-RENAN

Consulting – Integration
Automatism &
4.0 Industry

Revamping / Reengineering of production lines

– VERSA Conseil Intégration studies and carries out all operations to replace old or obsolete automation technology with modern and durable solutions, in line with your growing need for production flexibility.
– Over the years, we have acquired a rare expertise in this type of operation.
– The migration is carried out in a very short timeframe so as not to disrupt production.

Replacement of an unloading-receiving system in a dairy

800 logical and analogical inputs and outputs wired on an obsolete control system migrated to a TSX Premium+ supervision Monitor PLC system, installation downtime: 16 hours.

Replacement of a mechanised order preparation system (carousel for distributing cartons to composting stations), poultry sector.

Replacement of the automation, installation of the new computerised control system, interface with the existing ERP.

Operation carried out over a weekend, the operators used the old system until Saturday 1pm and started with the new system on Monday morning.

Implementation of process automation

We diagnose:
– A pre-study allows us to define an architecture composed of PLCs and supervisory stations.
– The functional analysis defines the organisation of the PLC programs and the functionality of the supervisors.
We provide project management and on-site commissioning:
– cabling
– input/output tests
– blank tests
– performance verification
– operating assistance
We carry out a transfer of skills to the users.

VERSA designs and implements control systems for manufacturing processes in continuous or batch mode:
- Programming on the main PLCs on the market
- Development on the most widespread supervision software
- Real time interfacing
- Transitics: conveyors, sorters/needlers, lifts (control and supervision of the Interroll Crossbelt high-speed sorter: 2x 6000 boxes/hour)
- High-speed in-line relabelling solution for unit packages from picking
- Dynamic storage, palletiser
- Control of industrial peripherals: Industrial scales, RFID, barcode scanners, printing and labelling equipment, instrumentation equipment: sensors, regulators, probes, etc., industrial terminals / operators

Creation or renovation of Industrial IT

VERSA’s workshop solutions control the real-time flow of data between production machines and management information systems.
Our specific developments are based on a business approach in addition to the software packages and equipment already present in the workshop and VERSA carries out :
– Study / Design
– Implementation
– Implementation of workstations and operational automation linked to industrial and management IT
– Maintenance

- Creation of responsive, user-friendly, ergonomic and customised HMIs according to workstation requirements
- Traceability, performance monitoring, deviations, TRS
- Integration of standard, high-tech equipment adapted to severe workshop environments (printing equipment, labelling machines, industrial scales, weight/price groups, pocket PCs, touch PCs, RFID, barcode readers, Wifi solutions, etc.)
- Interfacing data flows between workshop IT and management IT (ERP/WMS system)
- Real time interfacing with automats
- Process supervision
- Control of industrial equipment
- Traceability
- Technical assistance
- User training

Multi-expertise integration

– Programming of the main PLCs on the market: Schneider, Siemens, etc.
– Integration of standard, high-tech equipment, adapted to severe workshop environments
– Integration and control of peripherals (barcode readers, RFID, weight/price groups, operator terminals)
– Bar code readers (Sick, Datalogic, Motorola, Symbol, Leuze …)
– Instrumentation equipment: Sensors, regulators, probes, etc.
– Industrial terminals / Operators (Magelis, Pro-face, Siemens…)
– Printing equipment – labelling machines (Intermec, Zebra, Tec…)
– Industrial scales (Mettler, Precia, Exa, Sartorius…)
– Price computing (Bizerba, Bilanciai, Espera, Delford…)
– Touch PC (Ealtec…)
– RFID 

SOLUTIONS

Informatic and automatism

4.0 INDUSTRY

 

Complete digitisation

of production lines

Revamping

Digital quality

monitoring

VERSA - Agility

MORE THAN AN MES

 

The software package

for agility,

management

and production

traceability

VERSA - Supply Logistics

 

MORE THAN AN SCE

For intelligence

and operational

excellence

in supply chain

and logistics

Some
References

Informatic and automatism

4.0 INDUSTRY

 

Complete digitisation

of production lines

Revamping

Digital quality

monitoring

VERSA - Agility

MORE THAN AN MES

 

The software package

for agility,

management

and production

traceability

VERSA - Supply Logistics

 

MORE THAN AN SCE

For intelligence

and operational

excellence

in supply chain

and logistics

Some
References

Contact us

LOGO VERSA AI

02 98 05 05 25

ZA de Mespaol

BP 50046

29290 SAINT-RENAN